[Did You Know About Cooling?] How can you tell the difference between DC and AC fans based on their bearings?


Category:

Industry Trends

Release time:

2019-03-27

Many people think that DC fans and AC fans are essentially the same, but in fact, there are still differences between them. Below, we’ll analyze these differences, starting with the fan’s critically important bearing.

 

Generally, the types of bearings commonly used in radiator assemblies include sleeve bearings that rely on sliding friction, ball bearings that utilize rolling friction, and a combination of both bearing types. In recent years, many manufacturers of cooling fans have introduced numerous new bearing technologies—such as magnetic levitation bearings, hydrodynamic bearings, magnetic core bearings, and Rill bearings—all of which represent improvements upon these basic bearing designs. However, their underlying operating principles remain unchanged. On conventional air-cooled radiators, oil-impregnated bearings and ball bearings are the most widely used. Dual-ball bearings are considered high-end products, characterized by high precision, superior quality, and a relatively high price—making them “three-high” products. Oil-impregnated bearings can meet a wide range of operating conditions and boast an exceptionally long service life; they’re also relatively inexpensive. However, their overall quality tends to be somewhat average.

 

In terms of operating principle DC fan It’s also different from a conventional AC fan. When current flows through a conductor, it generates a magnetic field. If this conductor is placed in another magnetic field, an attractive or repulsive force will be produced, causing the object to move. Inside the fan blades, rubber magnets are arranged around silicon steel sheets. The central shaft is wound with two sets of coils, and a Hall-effect sensor is used as a synchronous detection device to control a circuit. This circuit causes the two sets of coils wound around the shaft to alternate in operation. The steel sheets generate opposite magnetic poles, which interact with the rubber magnets via attraction and repulsion. Once the attractive or repulsive force exceeds the fan’s static friction, the blades naturally begin to rotate. Thanks to the synchronous signals provided by the Hall-effect sensor, the blades can keep rotating continuously.


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